Excelling in Cable Harness Manufacturing, Worldwide
TT electronics integrated manufacturing services (IMS) provides end-to-end electronics manufacturing services for original equipment manufacturers around the world. Increasingly our expertise goes beyond printed circuit board assembly and focuses on system integration including specialized cable harness and interconnect assemblies.
As experts in low volume, high mix electronics manufacturing services, our skilled team can provide complete cable harness manufacturing at each of our state-of-the-art manufacturing facilities in Asia, Europe and North America. In our Suzhou City, China plant, we offer customized cable harness and overmolded cable assemblies which provide durability and strain relief to cables, ensuring that the interface between the cable and backshell of the connector cannot be damaged.
Most of our overmolded cable assemblies use a two-step process to produce molded cables. First a pre-mold is applied to the bare wires and backshell of the connector. The cables are tested again for continuity/electrical connections. The tested cables are then overmolded with a higher pressure cosmetic plastic, such as colored PVC, on encapsulate the wires, pins, backshell and premold into a hard casing to protect the cable and prevent future damage.
Customized wire and cable harness overmolding can be used to protect wire harnesses that are being routed in areas that may have tight bends. Over time, standard wire harnesses placed in tight enclosures may have pins that pull out, or fail over time. Using custom wire harness overmolds ensures secure pins in the connectors of the wire harnesses and limits failure points. Custom cable harness overmolds can also be color coded to expedite installation and troubleshooting time.
Cable harness assembly is just one part of the interconnect assembly services that TT electronics provides. Backplane and card cage assemblies provide complete electronic solutions for our customers. All cable and interconnect assemblies and harnesses are tested and certified to ensure quality and performance. TT electronics provides electronic services for many of the world’s leading manufacturers in the aerospace, defense, medical, industrial and rail transportation industries.
From the most basic printed circuit board assembly to highly complex system integration assembly, TT electronics has the experience and manufacturing know-how to provide complete electronics integration.
